Black Powder Coated Steel Flat Top Rackable Fence Panels

Model NO:
FDR118001

– The rackable design allows the fence to follow the natural curve of the landscape.

– Powder-coated surface resists corrosion and rust.

– Hidden fastener system improves surface appearance by hiding panel screws.

– Pre-assembled structures are easy to install.

– Special styles, sizes, and materials can be customized according to needs or usage requirements.

– Special pricing is available for bulk orders.

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The Flat Top Rackable Fence looks similar to our popular Flat Top Fence but goes a step further. Featuring a streamlined flat-top profile and an extended adjustable base, the steel flat top rackable fence design not only delivers contemporary elegance but also ensures effortless adaptability to uneven terrain for a rock-solid installation. With our fence posts,  fence brackets, and Flat Top Rackable Gate, the overall defense performance is greatly improved. Beyond defining property boundaries, its reinforced structure creates reliable security barriers while elevating curb appeal with timeless sophistication.

Crafted from galvanized steel, every panel undergoes rigorous manufacturing processes to guarantee exceptional weather resistance and structural integrity. The dual-layer defense of galvanization and powder coating ensures ultimate corrosion resistance for harsh climates, no repainting or rust treatment, and enhanced load-bearing capacity for decades of stability. Pre-assembled modular units streamline setup, allowing you to complete projects faster with reduced labor costs. 

The standard sizes:  46”, 58”, and 70” in height, and a standard width of 94”. As a professional manufacturer and trusted rackable fence supplier, we support wholesale bulk orders and fully custom solutions for clients, including contractors, real estate developers, landscaping companies, and infrastructure project builders. We are also competent in special styles and sizes of steel fences for courtyards, poolsides, roadsides, airports, stations, factories, schools, estates, gardens & lawns, and other sites that need security protection. 

Flat Top Rackable Fence Panels Details

Flat-top-Rackable-Fence-product-manufacturing-details

  • Our Flat Top Rackable Fencing Panels are crafted from high-strength steel with thicker wall ends, resulting in a lightweight yet incredibly solid and durable product.
  • The innovative frame connection structure eliminates the need for welding, simplifying installation and ensuring superior structural stability.
  • Premium powder coating provides exceptional rust-proof, weather-resistant, and corrosion-resistant protection, making our fences ideal for any environment.

Flat Top Rackable Fence Specifications

Flat-top-Rackable-Fence-Size

Residential Rackable Fencing

size (H) inches size (W) inches Number of Horizontal Rails Number of  Vertical Pickets Weight (kg.)
34 94 3 20 21.12
46 94 3 20 24.70
58 94 3 20 28.28
70 94 3 20 31.87
Material Steel 
Finish E- Coating, Powder Coating
Color Black, Customized Colors
5/8″picket-18 ga.-15*15*1.2mm
1-3/16″x 1-5/64″x 1-3/16″rail-14 ga.-30*27.4*30*2.0mm
94″Panel
Center Distance of Vertical Pickets 116mm

Commercial Rackable Fencing

size (H) inches

size (W) inches Number of Horizontal Rails Number of  Vertical Pickets Weight (kg.)
46 94 3 20 36.08
58 94 3 20 41.38
70 94 3 20 46.69
Material Steel 
Finish E- Coating, Powder Coating
Color Black, Customized Colors
3/4″picket-18 ga.-18*18*1.2mm
1-9/16″x 1-3/16″x 1-9/16″rail-14 ga.40*30*40*2.0mm
94″Panel
Center Distance of Vertical Pickets 120mm

Steel Flat Top Rackable Fence Related Accessories

Black Steel Adjustable Fence Rail Brackets Black Metal Flanged Post Fence Pipe Square Metal Post Caps Screws
Fence Brackets Fence Post Post Caps Screws

Steel Flat Top Rackable Fence Production Process

Flat Top Rackable Fence Production Process

Material

All incoming pipes are sampled piece by piece to check outer diameter and wall thickness. We control the outer diameter tolerance within ±0.2mm and wall thickness deviation within ±5% of the design value to ensure all parameters fully comply with the requirements of the fence construction drawing, and control quality from the source.

Cutting

After raw material unloading and preparation, profiles are cut by a CNC cutting machine according to design requirements, with cutting length error controlled within ±1mm, to obtain pipe blanks of the required specified size.

Punching

Punching is processed on cut pipes with customized positioning jigs. We control aperture tolerance within ±0.1mm and hole position deviation within 0.5mm to meet the accuracy requirements of subsequent assembly.

Product Assembly

Assemble the pipe frame and mesh into finished fence panels according to the assembly drawing. The torque of key connection parts is controlled at 8-12N·m, ensuring that the overall flatness deviation is no more than 2mm per square meter, with a firm, loose-free structure.

Perform Sandblasting

We spray high-speed particles to clean and roughen the workpiece surface. This process can completely remove impurities such as rust, residual oil and oxide scale, and bring the surface roughness to Ra 40-60μm, laying a good foundation for subsequent surface coating.

Surface Pretreatment

After sandblasting, phosphating treatment is performed to form a uniform phosphating film on the workpiece surface, with film thickness controlled at 1-3μm. The phosphating film itself has certain anti-corrosion capability, and can provide excellent adhesion for paint, powder coating and other organic coatings, effectively extending the service life of the final coating.

Powder Coating

Electrostatically spray epoxy-polyester hybrid powder on the pretreated workpiece surface, then transfer it to a curing oven and cure at 180-200℃ for 15-20 minutes. This process endows the finished product with outstanding rust resistance and corrosion resistance, and delivers a uniform, aesthetic coating.

Quality Control

We carry out full inspection for each finished product, testing pipe wall thickness, structural connection strength and powder coating thickness. The coating thickness is controlled within 60-120μm to ensure all products meet delivery standards, and unqualified products are blocked before leaving the factory.

Packaging

We adopt a professional packaging scheme (custom pearl cotton + winding stretch film + reinforced wooden pallets) to avoid coating scratches and collision deformation during transportation, ensuring products arrive at customer sites intact.

Flat Top Rackable Fence Applications

Steel Flat Top Rackable Fence for Uneven terrain Steel Flat Top Rackable Fence for residential
Steel Flat Top Rackable Fence for garden Steel Flat Top Rackable Fence for Hillside
  • Integration of high-end residential security and landscape: Villas and manors need flat top rackable fencing, to resist climbing intrusion.
  • Low-maintenance and long-term protection of public facilities: Schools, parks, and municipal roads need rackable flat top fence systems with strong weather resistance and low maintenance costs.
  • Zoning management of commercial warehousing and logistics centers: Warehouses and logistics parks need to quickly divide cargo storage areas to ensure equipment safety and optimize space utilization.

How to Install A Steel Flat Top Rackable Fence?

Planning and Measurement:

  • Determine the fence line: Use ropes, lime powder or spray paint to mark the desired fence line.
  • Measure the slope: Use a level and a tape measure to measure the slope at different locations. Note down the areas with significant slope changes.
  • Determine the position of the posts: Based on the length of the fence panel and the manufacturer’s recommendations, determine the spacing of the posts. In areas with significant slope
  • changes, it may be necessary to shorten the post spacing to increase stability.
  • Consider drainage: Ensure that the fence does not impede drainage, especially in areas with heavy rainfall.

Install the post:

  • Digging the pillar holes: Use a hole-digging tool or a shovel to dig the pillar holes. The depth of the holes should be determined based on the local frost line and the height of the fence. Usually, the depth of the holes should be 1/3 to 1/2 of the height of the fence.
  • Setting up the pillars: Place the pillars into the holes and use a leveler and a verticalizer to ensure the pillars are vertical.
  • Fixing the pillars: Use concrete to fix the pillars. Ensure the concrete is mixed evenly and filled into the holes. Use wooden sticks or steel bars to tamp the concrete, removing air bubbles.
  • Caring for the concrete: Follow the instructions of the concrete manufacturer to cure the concrete for at least 24-48 hours.

Install the fence panels:

  • According to the manufacturer’s instructions, adjust the angle or height of the fence panels to accommodate uneven ground.
  • Attach the fence panels to the posts using the dedicated fence clips.
  • After installation, tighten the locking screws of all adjustment nodes, and check the verticality of the posts and the stability of the fence.

Flat Top Rackable Fence FAQ

Q: What is the difference between this product and the flat-top fence?

A: There is little difference in style between the two. The main difference lies in the rackable fence can better adapt to uneven ground and is more flexible than the flat-top fence.

Q: What kind of finishes are available for your fencing?

A: We offer a variety of finishes to enhance the appearance and durability of your fencing, including powder coating, galvanization, and painting. We can match specific colors and provide finishes that are resistant to corrosion and weathering.

Q: What is the minimum order quantity for a trial order?

A: Typically, we require a full 1*20′ container to ensure safe transport of the products. However, we are flexible and can accommodate smaller orders based on your requirements.

Q: Do you have stock available for purchase?

A: We operate a large-scale, in-house manufacturing facility and maintain an inventory of standard sizes and styles, enabling us to offer rapid shipping. The lead time for custom orders may be slightly longer; please contact us directly for specific details.

Q: How about the delivery time of products?

A: For standard specifications, we have standard products in stock, which means we have them in stock. If you need such a product, it can be shipped to you as soon as possible.

flat top fence packaging

  • To ensure your order arrives in perfect condition, we employ a robust packaging process.
  • Each product is carefully wrapped in medium-thick stretch film, and secured to an iron pallet. Moreover, four-corner cardboard protection is added to prevent damage.
  • Packing tape is used to tightly bind the entire package. We utilize plywood or iron racks to separate them, preventing shifting and potential damage. 
  • We understand the importance of efficient unloading. That’s why our products are palletized, allowing your team to easily unload them using a forklift.
  • In addition, all bulk products are individually packed in cardboard to prevent scratching and maintain their pristine condition.
  • We utilize reliable sea shipping for fast and stable transportation. This ensures that your order arrives promptly and safely, minimizing any potential delays.
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