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In the fencing field, producing high-quality vertical slat fencing requires more than just raw materials. It also requires precision, expertise, and a deep understanding of manufacturing processes. As a leading fencing manufacturer, we produce vertical slat fencing and provide customized services, and our products have won praise from consumers. In this guide, we will take you through the 9 steps of vertical slat fencing to help you learn more about this product.
The foundation of high-quality vertical slat fencing lies in the selection of premium materials. During the material inspection phase, we thoroughly evaluate all raw materials, including pipes and slats. Our team carefully measures outer diameters, wall thicknesses, and other key specifications to ensure they meet design requirements. This step is crucial for preventing defects in the final product, thereby enhancing its lifespan and performance.
We utilize advanced CNC laser cutting machines to precisely cut pipes and slats to specified dimensions with an accuracy of ±0.1mm. This precision not only ensures seamless assembly but also significantly improves the overall stability of the fence structure. Our cutting process boasts a production efficiency of up to 95%, minimizing waste and maximizing production output.
After cutting, the slats undergo a straightening process to ensure uniformity. Bent or warped slats can compromise structural integrity and aesthetics. We utilize a multi-roller straightening machine to maintain a straightness tolerance of no more than ±0.5mm per meter. 98% of slats meet straightness specifications on the first try, reducing rework time.
Welding is a critical step in the production of vertical slat fencing. Our highly skilled welders use advanced techniques to ensure weld strength exceeds 90% of the raw material’s tensile strength, guaranteeing long-term structural integrity. Our welding process has a failure rate of less than 1%, ensuring high reliability of the final product.
The grinding and polishing stages are crucial for removing weld residue, burrs, and imperfections, and preparing the surface for subsequent galvanizing and powder coating. Carefully prepared surfaces can improve coating adhesion by up to 25%. All components are ground and polished to an average surface roughness of Ra 0.8 µm.
To enhance the durability of our metal vertical slat fencing, we utilize a hot-dip galvanizing process. This process involves immersing the metal components in molten zinc at approximately 450°C, creating a strong, corrosion-resistant coating. The average coating thickness is between 80-120 microns, ensuring secure adhesion and providing long-lasting protection against rust and corrosion. Our galvanizing process has achieved a corrosion resistance rating of over 1,000 hours in salt spray testing.
After galvanizing, we apply a high-quality epoxy-polyester powder coating to the fence components. This process involves spraying a layer of fine powder onto the metal surface, which is then cured at around 200°C, creating an extremely durable finish. This coating not only enhances the fence’s aesthetics but also provides additional protection against rust and UV rays. The average lifespan of our powder coating is between 15-20 years, significantly extending the lifespan of traditional paint by 2-3 times.
Quality inspection is an integral part of our vertical slat fence production process. From raw materials to finished product, we implement five key quality inspection points. These include dimensional accuracy, weld strength, plating thickness, coating thickness, coating strength, weather resistance, and appearance. Each component undergoes rigorous testing to verify product quality.
Proper packaging is crucial to protecting fence components during transportation. We utilize plastic film to separate adjacent products, minimizing friction and preventing damage. We also use stretch film, cardboard, steel frames, and pallets to secure components, ensuring they arrive at their destination in pristine condition. Our meticulous packaging process demonstrates our commitment to customer satisfaction and preserves product quality and appearance until installation.
Our vertical slat fence production process incorporates state-of-the-art technology at every stage, ensuring precision and efficiency. From CNC-controlled cutting machines to automated welding systems, we utilize advanced tools to achieve unparalleled accuracy. These technologies not only speed up the production process but also enhance the consistency and quality of each fence. By integrating the latest technological advancements, we minimize human error and optimize production, leading to superior products that meet the exact specifications of our clients.
As a professional fence manufacturer, we understand that the quality of the final product is heavily dependent on the raw materials used. We source high-grade steel and other materials from reputable suppliers who meet our strict quality criteria. Our selection process includes evaluating the material’s durability, corrosion resistance, and suitability for the intended environmental conditions. By prioritizing top-quality materials, we ensure that our vertical slat fences offer exceptional strength and longevity, even in the most challenging environments.
We offer custom design options to meet the specific needs of our clients. Whether it’s adjusting the height, width, or design pattern of the slats, our team works closely with customers to create fences that align perfectly with their requirements. Our custom design process includes detailed consultations, CAD drawings, and prototype development, allowing clients to visualize and approve the design before production begins. This level of customization highlights our commitment to providing tailored solutions that enhance both functionality and aesthetics.
At the heart of our vertical slat fence production process is a commitment to quality, innovation, and customer satisfaction. By meticulously managing each step—from material inspection to final packaging—we ensure that every fence we produce meets the highest standards of durability, security, and visual appeal. Our use of advanced technology, eco-friendly practices, and custom design capabilities allows us to deliver fences that not only enhance property aesthetics but also provide long-lasting protection and value. As a trusted manufacturer, we stand by our products, offering fences that are built to last, require minimal maintenance, and reflect the latest in industry advancements. When you choose our vertical slat fences, you’re investing in a product that combines superior craftsmanship with unparalleled performance. Contact us today to learn more about how our expertise can help you achieve the perfect fencing solution.
